Aluminum PCB Manufacturer
LZJPCB manufactures custom 1–2 layer aluminum PCBs for LED lighting, power electronics, and thermal management applications. Get aluminum core PCBs with controlled board thickness, copper weight, and thermal dielectrics matched to your heat dissipation and electrical insulation requirements, from rapid prototypes to mass production.
- 1–2 Layer Aluminum PCBs
- 0.8–3.2 mm Board Thickness
- 0.5–4 oz Copper Weight
- 3/3 mil Minimum Trace / Space
Aluminum PCB Materials & Thermal Performance
Choose aluminum core PCBs with thermal dielectrics, copper thicknesses, and substrate structures matched to your heat dissipation, electrical insulation, and mechanical requirements.
Aluminum PCB Stackup & Heat Transfer
Your aluminum PCB combines circuit copper, a thermally conductive dielectric, and an aluminum base. Selecting the right dielectric thickness, thermal conductivity, and copper layout helps transfer heat toward the heat sink while maintaining electrical insulation.
A useful material review keeps all three layers and the external interface in one calculation, not separate material comparisons.
- Circuit Copper — 0.5–4 oz copper for routing and current requirements.
- Thermal Dielectric — Material conductivity and insulation thickness matched to your thermal and electrical needs.
- Aluminum Core — Metal substrate for heat spreading and mechanical support.
- Thermal Interface — Flatness and contact area matched to your heat sink or enclosure.
Aluminum Core Thickness & Mechanical Fit
Get aluminum PCBs with finished thicknesses and mounting features matched to your product enclosure and thermal interface. LZJPCB supports 0.8–3.2 mm finished aluminum PCB thicknesses with custom drilling, routing, and dimensional control.
Finished board thickness is the sum of the metal core, thermal dielectric, copper, and finished coating — each element is listed separately in the quotation.
- Finished Board Thickness — 0.8–3.2 mm.
- Aluminum Core Thickness — Selected according to mechanical and thermal requirements.
- Custom Machining — Mounting holes, board outlines, and cutouts.
- Dimensional Control — Board flatness, hole positions, and mounting tolerances.
Single-Sided & Double-Sided Aluminum PCB
Choose single-sided or double-sided aluminum PCBs based on your circuit routing, thermal management, and electrical insulation requirements.
Single-Sided Aluminum PCB
Manufacture single-sided aluminum PCBs for LED lighting, power modules, and applications requiring efficient heat dissipation. A thermally conductive dielectric separates the copper circuit from the aluminum base.
Its direct copper–dielectric–aluminum construction is easier to review, but the dielectric and mounting interface still determine whether heat leaves the board as intended.
- 1 Circuit Copper Layer
- 0.8–3.2 mm Board Thickness
- 0.5–4 oz Copper Weight
- 3/3 mil Minimum Trace / Space
Double-Sided Aluminum PCB
Get double-sided aluminum PCBs with copper circuits on both sides for more complex routing and component placement. Insulated through-holes and controlled metal-core clearances provide electrical interconnections while maintaining isolation from the aluminum base.
The final build must define how layers connect, where electrical isolation is maintained, and how the metal core affects drilling, plating, and thermal transfer.
- 2 Circuit Copper Layers
- Insulated Plated Through-Holes
- Metal Core Clearance & Hole Isolation
- Thermal Dielectric & Copper Thickness Control
Aluminum PCB Design & DFM Guidelines
Reduce manufacturing and assembly risks with DFM reviews of your aluminum PCB stackup, thermal paths, copper layout, and mechanical requirements before production.
Aluminum PCB Stackup & Design Review
Get your aluminum PCB design reviewed for heat dissipation, electrical insulation, and precise mechanical fit before fabrication.
- Copper Layout & Current Capacity — Check copper weight, trace width, spacing, and current requirements.
- Thermal Dielectric Design — Match insulation thickness, dielectric strength, and thermal conductivity to your application.
- Heat Transfer Path — Review thermal pads, copper spreading areas, and heat-sink interfaces.
- Hole & Edge Insulation — Define mounting holes, metal-core clearances, and electrical isolation.
- Board Flatness & Mechanical Fit — Check board outlines, mounting positions, flatness, and enclosure compatibility.
- Manufacturing File Review — Align Gerber, drill files, stackup, mechanical drawings, and BOM requirements.
Aluminum PCB Applications
Get custom aluminum PCBs for LED lighting, power conversion, automotive electronics, and industrial equipment requiring efficient heat dissipation, electrical insulation, and precise mechanical fit.
LED Lighting
Improve heat dissipation in high-power LED modules with aluminum PCBs designed for direct mounting to heat sinks. Custom round, linear, and irregular board shapes support your LED layout and lighting enclosure requirements.
Explore LED PCB →Power Conversion
Manage heat from MOSFETs, power diodes, and voltage regulators with aluminum core PCBs. Controlled thermal dielectrics and copper layouts support power circuits while maintaining electrical insulation.
Explore Power Electronics PCB →Automotive Electronics
Support automotive LED headlights, lighting controllers, and power modules with aluminum PCBs designed for demanding thermal environments. Custom board thicknesses, mounting holes, and dielectric materials help meet your mechanical and electrical requirements.
Explore Automotive PCB →Industrial Drives & Controls
Improve thermal management in motor drives, industrial power supplies, and control equipment with custom aluminum PCBs. Metal core construction supports heat transfer to the chassis while maintaining circuit insulation.
Explore Industrial PCB →Aluminum PCB Prototyping & Quick Turn
Get custom aluminum PCB prototypes with fast fabrication, DFM engineering support, and quality testing. LZJPCB offers 24-hour quick-turn service for standard aluminum PCB builds, helping you validate board dimensions, thermal construction, and electrical performance before volume production.
Send your Gerber files, aluminum core specifications, board thickness, copper weight, and quantity.
Review thermal dielectric, copper layout, mounting holes, dimensions, and manufacturing specifications.
Manufacture your aluminum PCB prototypes through precision circuit processing, drilling, routing, and surface finishing.
Complete electrical testing, dimensional inspection, and final quality checks before shipment.
Quick-Turn Lead Time: As Fast As 24 Hours (Standard aluminum PCB builds)
Aluminum PCB Manufacturing & Assembly
Get your aluminum PCBs fabricated, assembled, and tested through one supplier. LZJPCB supports component sourcing, SMT assembly, controlled soldering, and quality inspection for LED lighting, power electronics, and industrial applications.
From Aluminum PCB Fabrication to Tested PCBA
Turn your aluminum PCBs into assembled products with component placement, soldering, and thermal management matched to your board construction and application requirements.
- SMT Component Assembly — Precision placement of LEDs, power devices, and surface-mount components.
- Through-Hole Assembly — Component insertion and soldering with insulated-hole requirements.
- Controlled Soldering — Thermal profiles matched to aluminum PCB thermal mass and component requirements.
- Thermal Interface & Mounting — Heat-sink contact, board flatness, fastening, and mechanical fit.
- PCBA Inspection & Testing — SPI, AOI, electrical testing, and application-specific functional testing.
Aluminum PCB Quality Control & Material Compliance
Reduce insulation failures, copper defects, and assembly risks with material verification, precision inspection, and electrical testing. LZJPCB controls your aluminum PCB quality from incoming materials to final shipment.
Quality Checks for Your Aluminum PCBs
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01
Aluminum Core & Dielectric Verification
Verify aluminum grade, core thickness, thermal dielectric specifications, and material traceability against approved requirements.
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02
Copper Circuit & AOI Inspection
Inspect copper patterns, trace spacing, pad geometry, solder mask alignment, and surface defects.
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03
Electrical & Insulation Testing
Perform 100% electrical continuity testing and verify circuit-to-core insulation according to specified test requirements.
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04
Dimensional & Surface Inspection
Check board thickness, mounting holes, insulated clearances, flatness, edge quality, and surface finishes.
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05
Material Compliance & Traceability
Maintain material and inspection records linked to your production lot, with applicable RoHS and REACH compliance documentation.
Why Choose LZJPCB as Your Aluminum PCB Manufacturer?
With PCB manufacturing experience since 2006, 50+ engineers, and four production bases, LZJPCB supports your aluminum PCB projects with custom fabrication, assembly, and quality testing from prototypes to mass production.
Custom Aluminum PCB Manufacturing & Assembly
Get aluminum PCBs manufactured with controlled material specifications, engineering support, and assembly services matched to your thermal, electrical, and delivery requirements.
Manufacture 1–2 layer aluminum PCBs with 0.8–3.2 mm board thickness, 0.5–4 oz copper, and custom outlines for LED and power electronics.
Combine aluminum PCB fabrication, component sourcing, SMT assembly, controlled soldering, and PCBA testing through one supplier.
Get standard aluminum PCB prototypes in as fast as 24 hours, then scale to repeat production with controlled specifications and quality inspection.
Aluminum PCB Manufacturing Examples
Explore aluminum PCB applications for LED thermal management and power electronics, with custom copper circuits, thermal dielectrics, and mechanical structures matched to your product requirements.
100W LED Street Light Aluminum PCB
A 100W LED street light module used a 1.6mm aluminum core with 2W/m·K dielectric and 2oz copper to spread heat across a 200×150mm board, supporting 48 LED pads and direct heatsink mounting.
Explore LED PCB48V/20A Power Supply Aluminum PCB
A 48V/20A switching power supply used a 2.0mm aluminum substrate with 3oz copper and 4kV isolation to manage MOSFET and regulator heat, with CNC-machined mounting holes for chassis integration.
Explore Power Electronics PCBGet a Aerospace PCB Quote
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Frequently Asked Questions About Aluminum PCB
A metal base should solve a defined thermal and mechanical constraint, not replace material review.
Aluminum PCB vs Copper Core PCB
Choose aluminum when weight, availability, cost and the required thermal route fit an aluminum-base material system. Consider copper core when the project needs a different heat-spreading, mechanical or power-density balance. Do not select from a universal conductivity number; compare the actual dielectric, base thickness, geometry and interface for both constructions.
- Decision
- Aluminum PCB
- Copper Core PCB
- Base material
- Aluminum metal base
- Copper metal base / core
- Weight & handling
- Generally lighter for a comparable metal volume
- Generally heavier; mechanical route must be reviewed
- Thermal decision
- Depends on dielectric, geometry and interface
- Depends on copper-core construction and interface
- Commercial choice
- Common option for many LED / power builds
- Selected when its project-specific performance justifies the route
Is Aluminum Nitride PCB the Same as Aluminum PCB?
No. Aluminum nitride (AlN) is a ceramic substrate material, while an aluminum PCB means a metal-base construction using an aluminum base with an electrically insulating dielectric and copper circuit. Route AlN material selection to the Ceramic PCB page so the correct substrate process and design rules are reviewed.
Review Ceramic PCBWhat are the advantages and disadvantages of aluminum PCB?
How is aluminum PCB thermal conductivity specified?
Can you prototype a 2-layer aluminum PCB?
What affects aluminum PCB cost?
Send your Gerber files, aluminum core, dielectric, copper, thickness, outline, quantity and test requirements.
