LZJPCB · Surface-mount PCBA manufacturing

SMT PCB Assembly Services

LZJPCB provides surface-mount and SMD assembly for accepted 01005, 0.35 mm BGA, QFN, PoP, double-sided and mixed-technology builds. Controlled programs, 3D SPI, AOI, assigned X-ray and defined functional testing connect engineering samples to repeat production.

  • 01005 components
  • 0.35 mm BGA
  • 200M SMT points / year
  • 3D SPI + AOI + X-ray
Surface-mount qualification

SMT PCB Assembly Capabilities

Capability screening answers whether the accepted packages, board construction, placement route, inspection and production quantity fit the documented SMT process.

01

SMT Production & High-Volume Assembly

Repeat production uses released placement programs, feeder and material controls, process settings, in-process inspection, lot traceability and documented change approval.

  • Program and revision control
  • BOM and component-lot traceability
  • Repeatable inspection gates
02

Double-Sided SMT Assembly

The accepted route identifies side order, thermal exposure, heavy or sensitive parts, support and handling, inspection access and second-side risks before release.

  • Side A and Side B data aligned
  • Thermal sequence documented
  • Post-reflow inspection assigned
03

SMT & Through-Hole Mixed Assembly

Mixed PCBA combines surface-mount and leaded components under one process sequence. The quotation fixes which operations precede or follow THT work and how the final assembly is inspected.

  • SMT and THT sequence
  • Connector and large-part handling
  • Final functional-test responsibility
View related service
04

BGA & Miniaturized SMT Assembly

Accepted BGA, QFN, 01005, 0.35 mm BGA and PoP packages receive package-specific stencil, placement, thermal and inspection controls, including assigned X-ray for hidden joints.

  • Package and land-pattern review
  • Paste and placement verification
  • Named hidden-joint inspection
Process flow

SMT PCB Assembly Process

The SMT process moves one released PCB and BOM package through paste printing, placement, reflow, inspection and test. Each stage generates a controlled input for the next gate.

01

Solder Paste Printing & SMT Stencil

The accepted stencil and paste route links aperture design, thickness, board finish, component packages, printing setup and 3D SPI criteria. Paste type and storage follow the approved process specification.

  • Stencil revision linked to PCB
  • Paste identity and handling recorded
  • 3D SPI gate before placement
02

SMD Component Placement & Pick-and-Place

The placement program uses the approved BOM, centroid, package library, polarity data and reference designators. First-unit verification closes program and material errors before continued production.

  • Feeder and part identity control
  • Polarity and orientation verification
  • Program revision traceability
03

SMT/SMD Soldering & Reflow Control

The reflow route controls thermal exposure for the accepted PCB, paste, components and double-sided sequence. Sensitive packages and special handling remain visible in the work instruction.

  • Accepted thermal profile
  • Side sequence and support method
  • AOI and assigned X-ray after reflow
Manufacturing readiness

SMT PCB Design & DFM Guidelines

SMT DFM aligns pads, packages, spacing, fiducials, panelization, stencil, inspection and test access with the documented assembly process. It is a manufacturing review, not an unquoted complete PCB layout service.

DFM area Required design input Review output
Footprints and pads Package drawing, land pattern and polarity Mismatch or risk action list
Spacing and access Component courtyard, height and rework access Assembly-clearance decision
Fiducials and tooling Board and panel references, rails and holes Accepted panelization inputs
Stencil Aperture, thickness and package mix Printing and paste-risk feedback
BGA and QFN Land pattern, mask, via and inspection requirements Assembly and X-ray plan
Testability Test points, connector access and procedure Accepted verification boundary
Engineering returns accepted items, required revisions and open customer decisions. Production starts only from the final approved data set.
Application fit

SMT Assembly Applications

SMT suits assemblies that require compact packages, high placement density and repeatable automated production. Application acceptance still comes from the supplied electrical, thermal, mechanical and test requirements.

01
High-density digital electronics

Fine-pitch ICs, memory, BGA/QFN and dense passive networks receive package-specific controls.

Fine pitch BGA/QFN
02
Control and sensor boards

Processors, analog interfaces, sensors and connectors use controlled placement and functional limits.

Mixed signal Controls
03
Communication and IoT assemblies

Modules, RF-sensitive parts, antennas or connectors stay linked to approved placement and handling data.

Wireless Modules
04
LED and power-control boards

Polarity, thermal interfaces, power devices and large components receive an accepted process sequence.

Thermal Polarity
Process evidence

SMT Assembly Quality Control & Testing

SMT quality control verifies paste, placement, soldering, hidden joints, electrical function and final configuration at separate gates tied to the released assembly data.

01
BOM and component identity

Exact MPN, package, polarity and approved alternate status checked.

BOM
02
Solder paste inspection

3D SPI records paste condition before placement continues.

3D SPI
03
First-unit and placement review

Program, orientation and component identity verified.

FIRST
04
Automated optical inspection

AOI checks assigned visible placement and solder features.

AOI
05
Hidden-joint inspection

Assigned X-ray checks accepted BGA, QFN and PoP joints.

X-RAY
06
Test and final release

Defined functional limits, quantity and records reconciled.

FINAL
Defect closure Inspection findings lead to a controlled action

A finding is isolated, reviewed against the exact board and BOM revision, reworked only under an accepted instruction, then inspected and retested at the assigned gate.

  • Reference designators identified
  • Material and program versions linked
  • Rework and repeat inspection recorded
  • Final lot and test evidence reconciled
ISO 9001 ISO 14001 IATF 16949 ISO 13485 UL / CUL RoHS / REACH
待补充证据:证书编号、有效期、持证主体或工厂及适用范围;上线前需逐项核对。
X-ray and functional testing are limited to the packages, procedures and acceptance limits named in the accepted scope.
Manufacturer selection

Why Choose Us as Your SMT Assembly Manufacturer

Evaluate an SMT supplier through package capability, DFM quality, program control, sourcing, process inspection, testing, traceability and repeat-production evidence.

One page, one proof focus Program-Locked SMT Builds from First Article to Repeat Production

Repeatable SMT assembly depends on one released data set connecting the BOM, centroid, stencil, placement program, reflow controls, inspection plan and approved first article.

01
Release the data and programBOM revision, package data, polarity, centroid, stencil and placement setup are checked as one package.
02
Approve the first articleSPI, placement, soldering and assigned AOI/X-ray findings close before the repeat-production baseline is locked.
03
Repeat against the approved baselineMaterial lots, program revision, inspection, rework and test results remain traceable by build.
待补充证据:同一项目的贴片程序版本、首件确认记录、SPI/AOI 或 X-Ray 图、回流记录与重复批次履历。
Approved project evidence

SMT Assembly Case Studies

A publishable SMT case must identify the actual board, package mix, process route, detected defect, closed action and authorized result. This page does not fabricate those values.

Confidential SMT record Case-study publication checklist

The approved case links package complexity and production route to inspection evidence, issue correction and the customer-authorized result.

01 Board and package mix

PCB type, component count, pitch, BGA/QFN and sidedness.

02 Process route

Stencil, placement, reflow, double-sided or mixed assembly.

03 Inspection and test

SPI, AOI, X-ray, functional limits and traceability.

04 Closed improvement

Approved correction and authorized production result.

No customer-specific SMT result is claimed until an approved redacted record is available.
RFQ handoff

Get an SMT Assembly Quote

Send one controlled SMT package. The quotation returns accepted files, sourcing responsibility, process and inspection scope, cost factors, price and fixed ship date.

Files and constraints to include

SMT cost is driven by PCB, BOM, setup, placement count, package complexity, sidedness, inspection, testing, quantity and schedule.

  • Gerber or ODB++ and fabrication drawing
  • BOM with exact manufacturer part numbers
  • Centroid or Pick-and-Place and assembly drawing
  • Package details, polarity and special handling
  • Sourcing model and production quantity
  • Inspection, test and target schedule
Quotation outputAccepted SMT build, revisions, sourcing responsibility, inspection and test scope, price and fixed ship date.

The quotation records the accepted files, sourcing responsibility, assembly scope, test responsibility, price and fixed ship date.

Buyer education

Frequently Asked Questions About SMT Assembly

These answers define SMT and SMD, separate assembly technology from PCB construction and compare surface-mount with through-hole production.

What Is SMT Assembly?

SMT assembly uses Surface Mount Technology to place SMD components directly onto PCB pads and solder them through a controlled process. The populated result is a PCBA; SMT describes the assembly method, not the PCB laminate type.

SMT Assembly vs Through-Hole Assembly

SMT supports compact packages, high density and automated placement. Through-hole uses leads inserted through plated holes and suits many connectors, large power parts and mechanically loaded components. Mixed assemblies combine both when the design requires them.

Ready to quote an SMT build?

Send the PCB files, BOM, centroid, assembly drawings, package requirements, quantity and test scope.

Prepare Your RFQ