LZJPCB · Custom 4-Layer PCB Manufacturing

4 Layer PCB Manufacturer

Get custom 4-layer PCBs manufactured for denser routing, stable signal return paths, and efficient power distribution. LZJPCB supports custom FR4 stackups, controlled impedance, precision via plating, and PCB assembly from prototype to mass production.

  • Custom 4-Layer FR4 Stackups
  • Ground & Power Plane Options
  • Controlled Impedance & Plated Vias
  • 100% Electrical Testing & PCBA
Construction engineering

4-Layer PCB Stackup

Get your 4-layer PCB manufactured with a stackup tailored to your signal routing, power distribution, impedance, and board thickness requirements.

Stackup Design

4-Layer PCB Stackup Design

Improve signal routing and power distribution with a 4-layer stackup designed for your circuit's electrical and manufacturing requirements.

  • Signal / Ground / Power / Signal
  • Signal / Ground / Ground / Signal
  • Custom FR4 core, prepreg & copper thickness
  • Stackup & DFM engineering support
Get a 4-Layer Stackup Review →
Board Thickness

4-Layer PCB Thickness & 1.6 mm Stackup

Fit your 4-layer PCB into your enclosure and connector assembly with custom thickness, copper layers, and dimensional control.

  • Standard 1.6 mm finished thickness
  • Custom board thickness & tolerances
  • FR4 core, prepreg & copper stackup
  • Connector fit & dimensional inspection
Impedance & Planes

Ground, Power & Controlled Impedance

Maintain stable signal transmission and power distribution with continuous reference planes, calculated trace geometry, and controlled impedance manufacturing.

  • Dedicated ground & power plane options
  • Continuous signal return paths
  • 50Ω single-ended & 90Ω/100Ω differential targets
  • Controlled impedance testing & verification
Explore Controlled Impedance PCB →
Engineering review

4-Layer PCB Design & DFM Support

Reduce manufacturing delays and costly revisions with engineering reviews of your 4-layer PCB layout, vias, copper clearances, and fabrication files before production.

Identify PCB Manufacturing Issues Before Production

Identify PCB Manufacturing Issues Before Production

Your stackup, layer function, via transitions, and fabrication files are reviewed before production to reduce costly revisions and manufacturing delays.

  • Stackup & Material Review — Check layer structure, dielectric thickness, and copper weight.
  • Trace & Clearance Checks — Verify trace widths, spacing, and copper-to-edge clearances.
  • Via & Drill Review — Check hole sizes, annular rings, and plating requirements.
  • Ground & Return Path Review — Identify plane splits and interrupted signal return paths.
  • BGA Fan-Out & Assembly Review — Review fine-pitch routing, via placement, and solder mask openings.
  • Manufacturing File Verification — Check Gerber, ODB++, drill files, stackup, and fabrication drawings.
Explore PCB Design & DFM Support →
Project fit

4-Layer PCB Applications

Get custom 4-layer PCBs manufactured for your control, communication, power, and embedded systems with dense routing, reliable signal connections, and precision assembly.

Industrial Controllers & Interface Boards

Fit MCUs, sensors, I/O circuits, and connectors into compact controllers with multilayer routing, stable ground references, and SMT/THT assembly.

Connected Devices & Gateways

Support Ethernet, wireless modules, and high-speed interfaces with controlled-impedance routing, continuous signal return paths, and precision assembly.

Power Supply Control Boards

Integrate power management and control circuits with optimized copper distribution, electrical isolation, and thermal management.

Compact Embedded Systems

Fit processors, memory, BGA components, and multiple interfaces into limited space with high-density routing and precision SMT assembly.

Risk control

4-Layer PCB Quality Control & Testing

Reduce hidden defects and assembly failures with inner-layer inspection, lamination checks, plated-hole verification, and 100% electrical testing.

Quality Checks for Your 4-Layer PCBs

Quality Checks for Your 4-Layer PCBs

Verify your 4-layer PCB's inner copper patterns, lamination quality, plated connections, and electrical integrity through manufacturing inspections before delivery.

  • Material & Stackup Verification — Check FR4 materials, core/prepreg thickness, copper weight, and layer structure.
  • Inner-Layer AOI Inspection — Detect inner-layer opens, shorts, and copper pattern defects before lamination.
  • Lamination & PTH Inspection — Verify layer alignment, bonding quality, hole-wall copper, and interlayer connections.
  • Controlled Impedance Testing — Measure specified impedance targets using test coupons and approved tolerances.
  • 100% Electrical & Final Inspection — Test continuity and isolation; inspect dimensions, solder mask, and surface finishes.
ISO 9001 ISO 14001 IATF 16949 UL / CUL RoHS
Explore PCB Quality Control →
Commercial review

4-Layer PCB Cost & Pricing

Your 4-layer PCB cost depends on board size, materials, stackup, copper weight, manufacturing complexity, and order quantity. Compare the key pricing factors below to optimize your production costs.

What Affects Your 4-Layer PCB Price?

What Affects Your 4-Layer PCB Price?

Get an accurate quote based on your actual PCB specifications, production quantity, and delivery requirements.

  • Board Size & Panelization — PCB dimensions, panel utilization & material usage
  • PCB Materials — Standard FR4, High-Tg FR4 & specialty laminates
  • Board Thickness & Stackup — Core, prepreg, finished thickness & tolerances
  • Copper Weight — Inner & outer copper thickness requirements
  • Trace, Drill & Via Complexity — Fine traces, drill sizes & via density
  • Controlled Impedance — Impedance tolerance, test coupons & verification
  • Surface Finish — HASL, ENIG, OSP & other finish options
  • Order Quantity & Lead Time — Prototype, volume production & expedited delivery
Supplier qualification

Why Choose LZJPCB as Your 4-Layer PCB Manufacturer?

With 20 years of PCB manufacturing experience, 50+ engineers, and four production bases, LZJPCB supports your 4-layer PCB projects from prototype to mass production.

Engineering Expertise & Scalable 4-Layer PCB Manufacturing

Engineering Expertise & Scalable 4-Layer PCB Manufacturing

Get your 4-layer PCBs manufactured and assembled with engineering support, reliable production processes, and capacity for repeat orders.

  • Experienced PCB Engineering Team — Your stackup, impedance, and manufacturing requirements are supported by 50+ engineers to reduce production risks.
  • PCB Manufacturing & Assembly in One Place — Get your 4-layer PCBs fabricated, components sourced, assembled, and tested through one supplier.
  • Production Capacity for Repeat Orders — Move from prototypes to volume production with four production bases, consistent specifications, and controlled quality.
Since 2006 PCB Manufacturing
50+ Engineers
4 Production Bases
58,000 m²/month Overall PCB Capacity
Project evidence

4-Layer PCB Case Studies

Explore how 4-layer PCB manufacturing addresses complex routing, power distribution, and high-density assembly requirements.

Case Study 01

Industrial Control 4-Layer PCB

Challenge

Design a compact industrial PLC controller with dedicated power and ground planes, stable signal routing, and reliable SMT assembly.

Solution

Custom 4-layer stackup with dedicated power and ground planes, DFM-reviewed trace layout, and 100% electrical testing.

Result

Passed functional tests on 1,200 units with consistent stackup quality and controlled impedance verification.

View Case Study
Case Study 02

High-Density BGA 4-Layer PCB

Challenge

Route 0.5mm pitch BGA components for a compact IoT gateway within a 4-layer stackup with tight trace/space requirements.

Solution

BGA fan-out optimization with 4/4mil trace/space, via-in-pad review, and inner-layer AOI before lamination.

Result

Passed inner-layer AOI and X-ray inspection on 600 boards with verified BGA solder joint quality.

View Case Study
Request a Quote

Get a 4-Layer PCB
Manufacturing Quote

WeChat

Scan to add us on WeChat

Online
Scan this QR code to add LZJPCB on WeChat

Open WeChat → Scan QR Code

Send an Inquiry

Fill in the form below and our team will get back to you within 24 hours.

Upload your files

Gerber, ODB++, PCB, BRD, ZIP, PDF, images

Browse Files
Sending your message...

Protect your designs with NDA support.

Selection questions

Frequently Asked Questions About 4-Layer PCB

Layer count should solve a design constraint, not create extra cost. Compare routing, reference planes and manufacturing tradeoffs before requesting your stackup review.

2-Layer vs 4-Layer PCB

If a two-layer board is running out of routing room or forcing broken return paths, four layers may remove that risk. Compare the design need first, then choose the lowest layer count that preserves routing and reference continuity.

Decision
2-Layer PCB
4-Layer PCB
Routing density
Low to moderate
Moderate to high
Internal planes
None
Two inner layers available
EMI / return paths
Depends on surface layout
Continuous internal references possible
Manufacturing cost
Lower construction cost
Higher, with added routing and plane control
Review Double-Sided PCB →

4-Layer vs 6-Layer PCB

If four layers cannot close BGA escape, high-speed references or multiple power regions without compromises, six layers provide more allocation freedom. Stay with four when its two outer routing layers and two internal references already solve the design.

Decision
4-Layer PCB
6-Layer PCB
Layer allocation
Limited but efficient
More signal / plane combinations
Routing capacity
Moderate to high
Higher density and escape options
Reference control
Depends strongly on chosen stackup
More flexibility for adjacent ground references
Cost
Lower layer-build cost
Higher layer-build and lamination cost
Review 6 Layer PCB →

What is a typical 4-layer PCB stackup?

A common starting point is Signal / Ground / Power / Signal, but it is not universal. The layer order must match routing, return paths, power distribution, impedance and the fabricator's material construction.

Is every 4-layer PCB 1.6 mm thick?

No. 1.6 mm is a common nominal thickness. The final value and tolerance depend on the selected core, prepreg, copper build, connector or enclosure requirements and the approved fabrication drawing.

Can a 4-layer PCB support BGA components?

It can when the BGA pitch, escape channels, via strategy, trace / space, plane allocation and assembly inspection requirements fit the accepted process. Dense packages may require HDI or more layers.

How is a 4-layer PCB manufactured?

The inner copper layers are imaged, etched and inspected, then bonded with prepreg and outer copper. Drilling, desmear, plating, outer-layer imaging, solder mask, surface finish, routing, electrical test and final inspection complete the board.
Ready to get a 4-layer PCB quote?

Send your Gerber files, stackup requirements, material, and quantity. Receive a manufacturing scope with fixed pricing and lead time.

Start Your RFQ